• Introduction
    • Introduction
    • How to use this manual
    • Warnings, Cautions and Notes
    • Noise Control System
    • References
    • Dimensions
    • Repairs and Replacements
    • Force
    • Edges
    • Tightening procedure
  • General Information
    • Ignition System Safety Precautions
    • Dangerous Substances
    • Third Party Products
    • Fluoroelastomers
    • Oils
    • Health Protection Precautions
    • Environmental Protection Precautions
    • Brakes
    • Safety Instructions
    • Chassis Bearing Lubrication
    • Fuel Handling Precautions
    • Electrical Precautions
    • Glossary of Circuit Diagram Symbols
    • Electrical Testing
    • Circuit Diagrams
    • Tracing Circuits
    • CAN (Controller Area Networking)
  • Service Tools
    • Service Tools and Garage Equipment
  • Specifications
    • Cylinder Head and Valves
    • Camshafts
    • Clutch and Primary Drive
    • Engine
    • Piston
    • Crankshaft
    • Transmission
    • Final Drive
    • Lubrication
    • Ignition System
    • Fuel System
    • Emmisions Control System
    • Cooling System
    • Suspension
    • Brakes
    • Frame
    • Wheels and Tyres
    • Electrical Equipment
  • Torque Wrench Settings
    • Cylinder Head
    • Clutch
    • Balancer, Crankshaft and Crankcase
    • Engine Covers
    • Transmission
    • Lubrication System
    • Final Drive
    • Cooling System
    • Fuel System, Exhaust System and Airbox
    • Front Suspension
    • Rear Suspension
    • Wheels
    • Front Brakes
    • Rear Brakes
    • ABS System
    • Frame, Footrests, Control Plates and Engine Mountings
    • Electrical
  • Routings
    • Main Wiring Harness Routing
    • Clutch Cable Routing
    • ABS Brake Hose routing
    • Evaporative Hose Routing
  • Routine Maintenance
    • Scheduled Maintenance
    • Scheduled Maintenance Table
  • Engine Covers
    • Exploded View - Sump
    • Exploded View - Clutch Cover
    • Exploded View - Alternator Cover
    • Exploded View - Camshaft Cover
    • Exploded View - Sprocket Cover
    • Sump - Removal
    • Sump - Inspection
    • Sump - Installation
    • Clutch Cover - Removal
    • Clutch Cover - Installation
    • Alternator Cover - Removal
    • Alternator Cover - Installation
    • Camshaft Cover - Removal
    • Camshaft Cover - Installation
    • Front Sprocket Cover - Removal
    • Front Sprocket Cover - Inspection
    • Front Sprocket Cover - Installation
  • Cylinder Head
    • Exploded View - Camshaft and Camshaft Drive
    • Exploded View - Cylinder Head
    • Cylinder Head - Description
    • Camshaft Drive Chain Tensioner - Removal
    • Camshaft Drive Chain Tensioner - Inspection
    • Camshaft Drive Tensioner - Installation
    • Camshaft Drive Chain and Idler Gear - Removal
    • Camshaft Chain - Inspection
    • Camshaft Drive Chain and Idler Gear - Installation
    • Camshaft Drive Chain Rubbing Blade - Removal
    • Camshaft Drive Chain Rubbing Blade - Inspection
    • Camshaft Drive Chain Rubbing Blade - Installation
    • Exhaust Decompressors
    • Camshaft - Removal
    • Camshaft - Identification
    • Camshaft - Inspection
    • Valve Clearance
    • Valve Clearance Adjustment
    • Camshaft - Installation
    • Cylinder Head - Removal
    • Cylinder Head - Inspection
    • Cylinder Head - Installation
    • Valves and Valve Stem Seals - Removal
    • Valves and Valve Stem Seals - Installation
  • Barrels and Pistons
    • Exploded View - Barrels and Pistons
    • Barrels - Removal
    • Barrels - Inspection
    • Barrels - Installation
    • Piston Rings - Removal
    • Piston Ring to Groove - Clearance
    • Piston Ring - End Gap
    • Piston Rings - Assembly
    • Piston - Removal
    • Piston - Wear Check
    • Piston - Installation
  • Clutch
    • Exploded View - Clutch Controls
    • Exploded View - Clutch
    • Clutch Cable - Removal
    • Clutch Cable - Inspection
    • Clutch Cable - Installation
    • Clutch - Removal
    • Friction Plate Inspection
    • Steel Plate Inspection
    • Clutch Pack - Height
    • Clutch - Installation
  • Crankshaft
    • Exploded View - Crankshaft and Connecting Rod
    • Exploded View - Crankcase
    • Crankcase
    • Crankcase - Removal
    • Crankcase - Assembly
    • Crankshaft - Removal
    • Crankshaft - Installation
    • Connecting Rods - Removal
    • Connecting Rod - Installation
    • Connecting Rod Big End Journal Checking, Measuring and Bearing Selection
    • Crankshaft Main Bearing/Journal Checking, Measuring and Bearing Selection
    • Coolant Manifold - Removal
    • Coolant Manifold - Installation
    • Breather Plate - Removal
    • Breather Plate - Installation
  • Balancer
    • Exploded View - Balancers
    • Introduction
    • Rear Balancer Shaft - Removal
    • Front Balancer Shaft - Removal
    • Balancer shafts - Inspection
    • Front Balancer Shaft - Installation
    • Rear Balancer Shaft - Installation
    • Balancer Shafts Dynamic Adjustment
  • Transmission
    • Exploded View - Gear Selector
    • Exploded View - Gear Change Lever
    • Gear Change Shaft - Removal
    • Gear Change Shaft - Inspection
    • Gear Change Shaft - Installation
    • Gear Change Detent Wheel - Removal
    • Gear Change Detent Wheel - Installation
    • Selector Forks and Drum - Removal
    • Selector Forks and Drum Inspection
    • Selector Forks and Drum - Installation
    • Exploded View - Output Shaft
    • Output Shaft - Disassembly 6 speed
    • Output Shaft - Assembly 6 speed
    • Output Shaft - Inspection
    • Input Shaft
    • Input Shaft - Disassembly
    • Input Shaft - Inspection
    • Input Shaft - Assembly
  • Starter Drive and Sprag Clutch
    • Exploded View - Starter and Sprag
    • Starter Drive/Sprag Clutch - Removal
    • Starter Drive/Sprag Clutch - Inspection
    • Starter Drive/Sprag Clutch - Installation
  • Lubrication
    • Exploded View - Oil Filter and Pump
    • Oil Circuit Diagram
    • Oil Circuit
    • Engine Oil - Specification
    • Disposal of Used Engine Oil and Oil Filters
    • Engine Oil - Level Inspection
    • Oil and Oil Filter Change
    • Low Oil Pressure Warning Light Switch - Removal
    • Low Oil Pressure Warning Light Switch - Installation
    • Oil and Water Pump - Removal
    • Oil Pump Disassembly
    • Oil Pump Inspection
    • Oil Pump Rotor Tip Clearance
    • Oil Pump Body Clearance
    • Oil Pump End Clearance
    • Oil Pump - Assembly
    • Oil and Water Pump - Installation
    • Oil Pressure Relief Valve - Removal
    • Oil Pressure Relief Valve - Installation
  • Engine Removal and Installation
    • Engine - Removal
    • Engine - Installation
  • Fuel System and Engine Management
    • Exploded View - Fuel Tank
    • Exploded View - Fuel Pump
    • Exploded View - Fuel Rail, Throttles and Injectors
    • Exploded View - Airbox
    • Exploded View - Exhaust System
    • Exploded View - Evaporative System (if fitted)
    • Exploded View - Immobiliser Control Module
    • Fuel Requirements
    • Glossary of Terms
    • Engine Management System
    • Sensor Locations
    • Actuators
    • Actuator Locations
    • Immobiliser System
    • Components Location
    • ECM Connector Pin Numbering
    • System Diagnostics
    • Triumph Diagnostic Software
    • Instrument Panel Function Test
    • Diagnostic Trouble Codes
    • Immobiliser Control Module - Diagnostic Trouble Codes
    • Electrical Connectors
    • Further Diagnosis
    • Crankshaft Sensor
    • Fuel Injectors
    • Throttle Position Sensor
    • Purge Valve
    • Ignition Coils
    • Coolant Temperature Sensor
    • Inlet Air Temperature Sensor
    • Fuel Pump Relay
    • System Voltage
    • Cooling Fan Relay
    • Oxygen Sensor
    • Oxygen Sensor Heater
    • Starter Motor Relay
    • Fall Detection Switch
    • CAN Communication
    • Instrument Communication (CAN)
    • Ambient Air Pressure Sensor
    • Manifold Absolute Pressure (MAP) Sensor
    • Gear Position Sensor
    • Fuel Level Sensor Circuit
    • EMS Main Relay Circuit
    • EMS Ignition Voltage Input Circuit
    • 5 Volt Sensor Supply Circuit
    • Twist Grip Position 1
    • Twist Grip Position Sensor 1 Correlation Error with Twist Grip Position 2
    • Twist Grip Position 2
    • Throttle Actuator Motor
    • Immobiliser Control Module Communication
    • ABS Modulator Communication
    • Brake Switches
    • Headlight Relay
    • Oxygen Sensor Reverse Connection
    • EEPROM Error
    • Engine ECM Internal Error
    • Traction Control Prevented Due to ABS Malfunction
    • Throttle Valve Drive Error
    • Tune Lock
    • Instrument ID Incompatible
    • Immobiliser and TPMS Control Module ID Incompatable
    • ABS Modulator ID Incompatible
    • Engine ECM Tamper Detected
    • Fault Finding - Non Electrical
    • Invalid Key: Key Authentication Unsuccessful
    • Vehicle Speed Sensor
    • Fuel Tank - Removal
    • Fuel Tank - Installation
    • Fuel Pressure Checking
    • Fuel Pump Assembly - Removal
    • Fuel Pump Assembly - Inspection
    • Fuel Pump Assembly - Installation
    • Fuel Filter - Removal
    • Fuel filter - Inspection
    • Fuel Filter - Installation
    • Fuel Pressure Regulator - Removal
    • Pressure Regulator - Inspection
    • Fuel Pressure Regulator - Installation
    • Fuel Pump - Removal
    • Fuel Pump - Inspection
    • Fuel Pump - Installation
    • Fuel Level Sensor - Removal
    • Fuel Level Sensor Installation
    • Air Filter Element - Removal
    • Air Filter Element - Installation
    • Airbox - Removal
    • Airbox - Installation
    • Engine Electronic Control Module (ECM) - Removal
    • Engine Electronic Control Module (ECM) - Installation
    • Immobiliser/TPMS Control Module - Removal
    • Immobiliser/TPMS Control Module - Installation
    • Twist Grip - Removal
    • Twist Grip - Installation
    • Intake Air Temperature Sensor - Removal
    • Intake Air Temperature Sensor - Installation
    • Coolant Temperature Sensor - Removal
    • Coolant Temperature Sensor - Installation
    • Manifold Absolute Pressure (MAP) Sensor - Removal
    • Manifold Absolute Pressure (MAP) Sensor - Installation
    • Ambient Air Pressure Sensor - Removal
    • Ambient Air Pressure Sensor - Installation
    • Fall Detection Switch - Removal
    • Fall Detection Switch - Installation
    • Gear Position Sensor - Removal
    • Gear Position Sensor - Installation
    • Crankshaft Position Sensor - Removal
    • Crankshaft Position Sensor - Installation
    • Throttle Actuator Motor
    • Throttle Position Sensor
    • Throttle Body - Removal
    • Throttle Body - Installation
    • Throttle Body Balancing
    • Fuel Injectors and Fuel Rail - Removal
    • Fuel Injectors and Fuel Rail - Installation
    • Engine Management Adaption
    • Exhaust Silencer - Removal
    • Exhaust Silencer - Installation
    • Exhaust Intermediate and Header Pipes - Removal
    • Exhaust Intermediate and Header Pipes - Installation
    • Exhaust Catalytic Converter - Removal
    • Exhaust Catalytic Converter - Installation
    • Evaporative Canister (if fitted) - Removal
    • Evaporative Canister (if fitted) - Installation
    • Purge Control Valve (if fitted) - Removal
    • Purge Control Valve (if fitted) - Installation
    • Evaporative Loss Control System - Certain Markets Only
    • Evaporative Control System - Engine Off
    • Evaporative Control System - Engine Running
  • Cooling
    • Exploded View - Radiator and Hoses
    • Exploded View - Coolant Expansion Tank
    • Radiator Hoses
    • Radiator and Cooling Fan Inspection
    • Coolant
    • Coolant Level Inspection
    • Coolant Level Adjustment
    • Coolant Replacement - Drainage
    • Coolant Replacement - Filling
    • Water Pump
    • Water Pump - Inspection
    • Coolant System Pressure Test
    • Coolant Pressure Cap Test
    • Thermostat - Removal
    • Thermostat - Inspection
    • Thermostat - Installation
    • Radiator - Removal
    • Radiator - Installation
  • Front Suspension
    • Exploded View - Front Fork, Bottom Yoke and Steering Head Bearings
    • Exploded View - Handlebars and Top Yoke
    • Fork Inspection
    • Front Fork - Removal
    • Front Fork - Installation
    • Fork Oil Change - Oil Draining
    • Fork Oil Change - Oil Refilling
    • Front Fork - Disassembly
    • Front Fork - Inspection
    • Front Fork - Assembly
    • Steering Head Bearing - Check
    • Steering Head Bearing - Adjustment
    • Handlebars - Removal
    • Handlebars - Installation
    • Upper Yoke - Removal
    • Upper Yoke - Installation
    • Lower Yoke and Headstock Bearings - Removal
    • Lower Yoke and Headstock Bearings - Bearing Removal
    • Lower Yoke and Headstock Bearings - Installation
  • Rear Suspension
    • Exploded View - Swinging Arm
    • Exploded View - Rear Suspension Units
    • Rear Suspension Units - Removal
    • Rear Suspension Unit - Inspection
    • Rear Suspension Units - Installation
    • Swinging Arm - Removal
    • Swinging Arm - Disassembly
    • Swinging Arm - Inspection
    • Swinging Arm - Assembly
    • Swinging Arm - Installation
  • Brakes
    • Exploded View - Front Brake Master Cylinder, Caliper and Brake Disc
    • Exploded View - Rear Brake Master Cylinder, Caliper and Brake Disc
    • Exploded View - ABS System
    • Braking System Maintenance Safety Precautions
    • Brake Fluid Level Inspection
    • Changing Brake Fluid
    • Brake Pads Wear
    • Brake Wear Inspection
    • Breaking-in New Brake Pads and Discs
    • Bleeding the Front Brakes, Renewing Brake Fluid
    • Front Brake Pads - Removal
    • Front Brake Pads - Inspection
    • Front Brake Pads - Installation
    • Front Brake Caliper - Removal
    • Front Brake Caliper - Disassembly
    • Front Brake Caliper - Inspection
    • Front Brake Caliper - Assembly
    • Front Brake Caliper - Installation
    • Front Brake Disc - Wear
    • Front Brake Disc - Removal
    • Front Brake Disc - Installation
    • Front Brake Master Cylinder - Removal
    • Front Brake Master Cylinder - Disassembly
    • Front Brake Master Cylinder - Assembly
    • Front Brake Master Cylinder - Installation
    • Bleeding the Rear Brakes, Renewing Brake Fluid
    • Rear Brake Pads - Removal
    • Rear Brake Pads - Inspection
    • Rear Brake Pads - Installation
    • Rear Brake Caliper - Removal
    • Rear Brake Caliper - Disassembly
    • Rear Brake Caliper - Inspection
    • Rear Brake Caliper - Assembly
    • Rear Brake Caliper - Installation
    • Rear Brake Disc - Wear
    • Rear Brake Disc - Removal
    • Rear Brake Disc - Installation
    • Rear Brake Master Cylinder - Removal
    • Rear Brake Master Cylinder - Disassembly
    • Rear Brake Master Cylinder - Inspection
    • Rear Brake Master Cylinder - Assembly
    • Rear Brake Master Cylinder - Installation
    • Front ABS Wheel Speed Sensor - Removal
    • Front ABS Wheel Speed Sensor - Installation
    • Air Gap Measurement
    • Front ABS Pulser Ring - Removal
    • Front ABS Pulser Ring - Inspection
    • Front ABS Pulser Ring - Installation
    • Rear ABS Wheel Speed Sensor - Removal
    • Rear ABS Wheel Speed Sensor - Installation
    • Rear ABS Pulser Ring - Removal
    • Rear ABS Pulser Ring - Inspection
    • Rear ABS Pulser Ring - Installation
    • ABS Hydraulic Modulator/ECM - Removal
    • ABS Hydraulic Modulator/ECM - Installation
    • Anti-lock Brake System (ABS)
    • ABS System Circuit Tables
    • ABS System Circuit Diagram
    • System Diagnostics
    • Triumph Diagnostic Software - ABS
    • Diagnostic Trouble Codes
    • ABS Electrical Connectors
    • Further Diagnosis
    • ABS Warning Light ON (No DTCs Stored)
    • ABS Warning Light Does not Illuminate (No DTCs Stored)
    • Front Wheel Sensor Open Circuit/Short Circuit
    • Rear Wheel Sensor Open Circuit/Short Circuit
    • Front Wheel Sensor Abnormal Input/Losing Contact
    • Rear Wheel Sensor Abnormal Input/Losing Contact
    • Front Wheel Pulser Ring Missing Teeth
    • Rear Wheel Pulser Ring Missing Teeth
    • Front or Rear Input/Output solenoid Open/Short Circuit
    • Incorrect Tyre Size Detected
    • Front or Rear Wheel Actuator (Hydraulic Control) Wheel Lock
    • Motor - Lock; Motor Stuck OFF; Motor stuck ON
    • Power Source Voltage Drop/Voltage Rise
    • CAN Fault
    • ABS ECM Internal Error
    • ABS Hydraulic Circuit Layout
  • Wheels and Tyres
    • Exploded View - Front Wheel
    • Exploded View - Rear Wheel and Cush Drive
    • Tyres
    • Tyre Inflation Pressures
    • Minimum Recommended Tread Depth
    • Important Tyre Information
    • Tyre Wear/Wheel Inspection
    • Front Wheel - Removal
    • Front Wheel - Inspection
    • Front Wheel - Installation
    • Rear Wheel - Removal
    • Rear Wheel - Inspection
    • Rear Wheel - Installation
    • Front and Rear Wheel Bearings - Removal
    • Inspection - Bearings
    • Front and Rear Wheel Bearings - Installation
  • Final Drive
    • Exploded View - Final Drive
    • Final Drive Chain
    • Final Drive Chain Lubrication
    • Final Drive Chain Adjustment
    • Drive Chain and Sprocket Wear Inspection
    • Drive Chain Replacement
    • Front Sprocket - Removal
    • Front Sprocket - Installation
    • Rear Sprocket - Removal
    • Rear Sprocket - Installation
    • Rear Sprocket Carrier and Cush Drive - Removal
    • Rear Sprocket Carrier and Cush Drive - Inspection
    • Rear Sprocket Carrier and Cush Drive - Installation
    • Rear Sprocket Carrier Bearings - Disassembly
    • Rear Sprocket Carrier Bearings - Assembly
  • Frame and Bodywork
    • Exploded View - Frame and Fixings
    • Exploded View - Front and Rear Mudguards
    • Exploded View - Front and Rear Footrests
    • Exploded View - Seat
    • Exploded View - Side Panels
    • Exploded View - Side Stand
    • General Frame Inspection
    • Bank Angle Indicators
    • Seat - Removal
    • Seat - Installation
    • Side Panels
    • Front Mudguard - Removal
    • Front Mudguard - Installation
    • Rear Mudguard - Removal
    • Rear Mudguard - Installation
    • Cradle Assemblies - Removal
    • Cradle Assemblies - Installation
    • Mirrors - Removal
    • Mirrors - Installation
    • Side Stand - Removal
    • Side Stand - Installation
  • Electrical
    • Exploded View - Instruments
    • Exploded View - Alternator and Starter Motor
    • Exploded View - Headlight
    • Exploded View - Rear Lights
    • Exploded View - Indicators
    • Exploded View - Battery, Horn and Wiring
    • Battery
    • Battery Disposal
    • Battery - Removal
    • Battery - Installation
    • Battery Commissioning and Charging
    • Battery Maintenance
    • Battery Already in Service
    • Fuse Box
    • Starting Circuit
    • Diagnosis - Starter Circuit
    • Alternator/Charging System
    • Headlight
    • Headlight Vertical Adjustment
    • Headlight - Removal
    • Headlight - Installation
    • Headlight and Daytime Running Light Bulb Replacement
    • Headlight and Position Light Bulb Replacement
    • Headlight Bracket - Removal
    • Headlight Bracket - Installation
    • Rear Light - Removal
    • Rear Light - Installation
    • Bulb Replacement LED
    • Direction Indicator Lights - Bulb Replacement
    • Front Direction Indicators - Removal
    • Front Directional Indicators - Installation
    • Rear Direction Indicators - Removal
    • Rear Direction Indicators - Installation
    • Instruments - Removal
    • Instruments - Installation
    • Ignition Switch - Removal
    • Ignition Switch - Installation
    • Side Stand Switch - Removal
    • Side Stand Switch - Installation
    • Ignition Coils - Removal
    • Ignition Coils - Installation
    • Alternator Stator - Removal
    • Alternator Stator - Installation
    • Alternator Rotor - Removal
    • Alternator Rotor - Installation
    • Alternator Regulator/Rectifier - Removal
    • Alternator Regulator/Rectifier - Installation
    • Starter Motor - Removal
    • Starter Motor - Installation
    • Alternator Stator
    • Regulator/Rectifier
    • Lighting Circuit tables
    • Lighting Circuit Diagram
    • Starting and Charging Circuit Tables
    • Starting and Charging Circuit Diagram
    • Auxiliary and Accessory Circuit Tables
    • Auxiliary and Accessory Circuit Diagram
    • Engine Management Circuit Tables
    • Engine Management Circuit Diagram
    • ABS System Circuit Tables
    • ABS System Circuit Diagram
    • Complete Main Harness Table
    • Complete Main Harness Diagram
  • Other Sheets
    • Scheduled Maintenance Check Sheet
    • Repair Operation Times
    • Service Data Sheet
    • Owners Handbook
    • Engine management adaption